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Make your marks on top of the paper. For the best results, you'll want to support both sides of the cut line to reduce vibrations. Show details for Sizzix Framelits Dies W/Stamps (Love You Score the plexi several times along the the lines. How to cut lexan without cracking . Clamp the plexiglass to your work bench or table with the edge that you plan to cut hanging well off the edge of the flat, clean surface. Cutting thin sheets of plastic. Now, let’s move on and discuss how to cut a lexan sheet. If you bought a windshield that's too high, you don't need to send it back, you can cut it down to size. Lay a straight edge on the marks. Cutting plexiglass with a hand saw requires the glass to be clamped down. 0 easy ways on how to cut lexan. Place the sheet down flat on a table or a work station so you can measure and cut on a stable surface. It'll cost very little (25 cents per cut usually) and is less of a hassle. However, for curved lines